A vertical lift machine (VLM), vertical lift module or vertical storage solution is a closed mechanical system that consists of two trays and a central extractor. The primary goal of this vertical carousel storage solution is to locate and retrieve stored trays that are supplied with stored goods automatically. The machine’s versatility makes it an excellent choice for warehouse storage and solutions. It is an essential feature of any warehouse facility.
Vertical lift modules are more than just a storage option for warehouses. VLM is the greatest solution for traditional shelving and storage systems, as it greatly aids in speedy and timely picking operations. With an all-in-one system, you can make maximum use of the commercial space without wasting any.
Vertical Carousel Storage Solution
The ultimate Automated Vertical Storage System
A vertical lift module, also known as a vertical carousel, provides unrivalled accuracy and a safe working environment for personnel. They are available in a variety of sizes to suit any need. In comparison to normal or traditional shelving systems, the vertical storage solution system can save up to 85 per cent of space by properly utilising the floor and ceiling.
Your facility can increase its activities without needing to extend its physical space by using this warehouse storage solution. It smartly utilises the available area to maximise storage. The height of the product is scanned every time a tray is saved. The device then adjusts the tray height to store the goods in the smallest amount of space possible for high-density storage.
They work on the principle of commodities to man, not the other way around, whether in a tray storage structure or a rotational carousel. The stock is smoothly delivered to the picker, eliminating the need for them to go searching for the products. This system, when equipped with the most up-to-date operating software, can produce results that are 99.9% accurate.
Multiple vertical lift modules can be used to create a “pick zone,” which allows operators to select products from one machine while the other goes on to the next. The procedure reduces waiting time and speeds up the process, resulting in a seamless and error-free warehouse shelving solution.
Storage Accessories for Vertical Lift Machines/Vertical Carousels
We’ve compiled a list of some of the machine’s most prominent features to assist you in better comprehending its various aspects and properties.
Dynamic Storage
Sensors in the VLMs are used to determine the height of a product placed on a shelving tray. The software determines the measurements and instructs the machine to dynamically store its tray. Even the smallest amount of space is used, decreasing and eliminating wasted space between the shelves.
Trays
VLMs can be configured with a variety of trays with varied weight capacities. This aids in the storage of inventories of various shapes and sizes. Despite the fact that the trays come in a variety of sizes, the depth of the trays must be consistent. For improved organisation, all of the trays can be separated into bins, dividers and boxes.
Single Output Tray
A single or dual tray output is available for the storage system. A single tray system is one in which the elevator sorts and delivers one single tray to the operator.
Dual Output Tray
As the name implies, a dual tray setup uses two trays, one of which is picked while the other is delivered at the same time. This output mode enables faster picking.
External Bays
A separate operator’s bay from the opening unit is referred to as an independent operator’s bay. This is the region where the operators will find the ideal working conditions. The products are delivered to the external bay using a vertical lift machine. This workspace is ideal for picking and distributing goods using a crane or other manipulators.
Small Parts Counter
This is a feature that is optional and may or might not be included. It’s essentially a counting scale that’s meant to count microscopic units or parts. The scale is outfitted with unit software that is set up to sort goods based on their inventory SKU numbers. The measurement is commonly performed using a calculative algorithm that derives the units based on the weight, obviating the need for hand counting.
Picking Aids
Picking aids are electrical and optical indicators that are provided as options. Picking aids include things like a bar code scanner, led light, laser pointer and visual confirmation. All of these capabilities are beneficial if your facility, such as an e-commerce store, deals with enormous amounts of product flow for specific clients.
VLM Softwares
Warehouse management software is implemented with vertical lift modules or vertical carousels to help manage store records and reduce workload. Several software products are tailored to meet specific needs. Inventory management systems are included in certain software packages, as well as other features like low stock remainders, product expiry dates, analytics reports and more. Although specialised and skilled personnel instal the software, warehouse management configuration is always done by in-house management.
Conclusion
Determining the best course of action for managing materials sometimes necessitates having a thorough understanding of the various options available. If your industrial facility or warehouse demands precise stock and inventory control, a vertical carousel storage solution is the appropriate alternative for you, according to the above article.
After all is said and done, if you have any additional queries about vertical storage solutions, you should contact professionals or storage specialists. Vertical Carousels Australia, for example, could be the answer to all of your industrial storage-related questions and requirements.